Ultrasonic Sewing Machine ( CE approved )

Introduction
This machine is one of products in Ultrasonic sewing machine series.

Machine sewing with a 20KHz ultrasonic system. The elevating of that sewing roller is drive by a pneumatic cylinder. It is suitable for embossing, sewing and cutting on material. Maximum width of sewing pattern is 15mm. Sewing pattern is changeable by exchange the sewing roller.


Suitable for

Material

Suitable for

Material

packing

PVC

bath curtain

PS-PVC

mobile phone cover

nylon

ribbon

nylon

knitting shirt

synthetic fiber

cloths

Non woven

sport wear

nylon、tetolon

mask

PP non woven

tent

PVC

lace

nylon , PVC

mattress cover

PS-PVC

Christmas decoration

PE

 

 

 

 

 

Characteristic

    • Sewing roller is drive by a pneumatic cylinder; easy adjust the gap between roller and horn by the screw knob on the rear side of cylinder.
    • Horizontal level of sewing roller is adjustable, if we find the embossed pattern nit even.
    • Two independent adjustable speeds. One for rotary speed of roller, anther for the turning speed of ultrasonic horn.
    • Two pedals for easy operate. Small pedal is use for the elevating of ultrasonic horn, another big pedal is use for the running of roller and ultrasonic.

      Operating Process
      1. Place the materials over the sewing roller
      2. Step the outer pedal to descends the ultrasonic horn
      3. Ultrasonic horn press the material on the sewing roller
      4. Step the inner pedal to start the roller and ultrasonic
      5. Machine seal and cut the materials with the ultrasonic

       

      Technical Specification
      Model number         : HWR-U2015                                 : HWR-053
      Dimension            : L1200 x W600 x H1220mm          : L1200 x W600 x H1220mm
      Electric source                  : AC~ 220V 6A                               : AC~ 220V 6A
      Compressed air                : 0.5 ~ 6.0Bar                                 : 0.5 ~ 6.0Bar
      Effective sewing width     : 1 ~ 15mm                                    : 1 ~ 48mm
      Max. Speed                       : 0~18 Meter/ min                        : 0~18 Meter/min
      Ultrasonic frequency        : 20 KHz                                         : 20 KHz
      Ultrasonic output              : Peak valve 1400W                       : Peak valve 1400W
      Weight                               : 130Kg                                          : 120Kg

      Hornwell Ultrasonic Equipment Company

    • Name of parts：

      Item

      Description

      Item

      Description

      Item

      Description

      1

      Generator

      13

      Transducer

      25

      Cylinder adjust knob A

      2

      Control box

      14

      Carbon bush

      26

      Main filter and regulator

      3

      Big pedal

      15

      Roller motor

      27

      （Press）Regulator

      4

      CHECK switch

      16

      Horn motor

      28

      （Press）Pressure meter

      5

      Power indicator

      17

      Timing belt wheel for roller motor

      29

      Resonance tuning screw

      6

      Small pedal

      18

      Transducer upper ring

      30

      Current meter

      7

      Roller speed control

      19

      Transducer lower ring

      31

      Output adjust knob

      8

      Horn speed control

      20

      Transducer level adjust screw

      32

      Main power switch

      9

      Roller

      21

      Head cover

      33

      Hand wheel

      10

      Roller bracket

      22

      Transducer spacer

      34

      Gear

      11

      HORN

      23

      Elevating cylinder

      35

      Proximity sensor

      12

      Booster

      24

      Cylinder adjust knob B

      36

      Protection cover

       

       

       

       

      37

      Limit switch

       

     

     

     

     

     

     

     

     

     

    Mask Tie Sealing Machine

    • Mask Tie sealing Machine is designed for making ties on mask blank.
    • Suitable for making 10mm width tie for Non-Woven Mask.
    • For the production of 2-3 welding line. Easy exchange welding wheel.
    • Ultrasonic weld the non-woven fabric with a welding drum.

    Automatic non-woven tie feeding and cutting

    Non-woven tie Specification

    • Standard 10mm width
    • 18g per square meter in density
    • 900mm +/- 10mm length avaibale (we will fix setting in machine)
    Click to enlarge

    Machine Specification

    Dimensions: 2.7m L, 1.0m W, 2.0m H
    Capacity: 50-60 pcs per minutes
    Power: 220VAC single phase, 50hz, 20A

     

    UW Ultrasonic Welding Machine

    • UW Ultrasonic Welding Machine is designed for 2 object welding together.
    • Main option: Welding the ear loop string on the mask.
    • Fixture for mask welding. Which for positioning of the mask blank and the ear loop string.
    • Fixture can special make for difference type product.
    A)

    Equipment list

    1) Texture mould: Photo (A)
    Control by cylinder. (Up and Down)

    2) Transducer: Photo (B)
    Fixed on the working table.

    3) Foot step switch
    Place on the floor.

    4) Control Unit
    Fixed on the table. (Control the timing of transducer.)

    5) Safety gurad
    Cover Texture mould and Transducer.

    Process:

    Fixed the Mask within Texture mould and Transducer. Then press the foot step switch. After that ear loop string and mask will weld together.

    B)
    Click to enlarge

    Machine Specification

    Dimensions: 1m L, 0.65m W, 1.1m H
    Safety Guard: Clear perspex with thickness 1.5mm
    Power: 220VAC Single Phase, 50Hz
    Pressure: 4 bars
    Ultrasonic Frequency: 20~30 KHz
    Sound Pressure Level: below 75db

     

    Ultrasonic Surgical Gown Machine

    EGG-025L

    EGG-025I

    APPLICATIONS

    • Medical: Surgical gown, Cap, Respirator, Pillow case
    • Industry: Duster coat, Anti-static electricity clothes, Filter net and Head wrap
    • Automobile: Seat cover, Headrest(cover)
    • Others: Suit cover, Shower cap

    FEATURES

    • Eliminate the procedure of conventional sewing associated with needles, threads and bobbins.
    • Ergonomic design, no health risk and easy operation.
    • Available for straight and curve sealing.
    • Water-proof, air tight, and anti-bateria functions for the specific demand of welded products.
    • Matched designs of roller pattern enhance the strength and beauty of welded products.
    • Control welding width by guider to increase capacity.
    • Special "I-Type" seal arm design more available for fold round sealing.
    • Special "L-Type" seal arm design more function for overlapped sealing.

    SPECIFICATION

    • Dimension: (L) 1050mm (W) 650mm (H) 1300mm
    • Source: 220VAC 1P
    • Output Power: 1400W
    • Frequency: 20KHZ
    • Speed (Unloading): 0-18m/min
    • Roller Spec.: (Dia.) 51mm (W) 25mm
    • Seal Arm (Min. Dia.): Ø 95mm
    • SealArm Length (I-Type): 200mm

    Ultrasonic Lace Machine

    EGR-026, 053, 076

    EGR-025, 050, 075

    EGR-100

    EGW-2803S

    APPLICATIONS

    Packaging, Phone cover, Knitting products, Sport wear, Tents & Handbag, Bed cover, Window shades, Shower shades, Strapping, Surgery mask, Umbrella edge lace, Christmas decoration ornaments other.

    FEATURES

    • Patented (NO. 83883) special accessory (adjustable roller frame) included for easy of adjustment of roller with horn.
    • Ergonomic design, no health risk, easy to operate.
    • Can weld and cut in a continuous curve line as well as straight line.
    • Eliminated the problems associated with needles, threads and bobbins of convention sewing machine.
    • Working width from 1 to 125mm (EGR-125) only by changing the roller.
    • High-Tech horn treatment process holds 4 times better than the former round horn on grinding erosion.
    • Applied original NTK transducer, frequency stable and high output.

    RHINESTONE SEALER

    • Application: High class clothes garment, shoes industry.
    • The weapon used on rhinestone/PC stone sealing in garment industry.
    • Patented changeable tip according to workpiece size and simple procedure in changing.
    • "Suction" device to hold work-piece on irregular pattern design sealing.
    • Ease operation; small volume and portable design.
    • High-tech device work speed better than traditional type five times.
    • Can be used independently and be assemblyed with margin unit to automation.
    • Dimension: 300 x 230 x 110mm
    • Frequency: 28KHZ
    • Source: 110V/220V 3A 1P

    SPECIFICATION

    Model
    EGR-025
    (EGR-026)
    EGR-050
    (EGR-053)
    EGR-075
    (EGR-076)
    EGR-100
    EGR-125
    Dimension
    W1200 L500 H1020
    (W600 L600 H1020)
    W1200 L500 H1020
    (W600 L600 H1020)
    W1200 L500 H1020
    (W600 L600 H1020)
    W1280 L600 H1000
    W1280 L600 H1000
    Frequency
    20KHz
    20KHz
    20KHz
    15KHz
    15KHz
    Max. Speed
    0-25m/min
    0-22m/min
    0-18m/min
    0-12m/min
    0-8m/min
    Working Width
    1-23mm
    1-48mm
    1-73mm
    1-98mm
    1-123mm
    Line Source
    220V 6A 1P
    220V 6A 1P
    220V 6A 1P
    220V 6A 1P
    220V 6A 1P

    Ultrasonic Quilting Machine

    APPLICATIONS
    Mattress, Multicover, Bed cover, Bed sheet, Blanket, Seat cushion, Winter jacket, Robes, Pillow cases, Apron, Sleeping bag, Snow jacket, Car seat cover, etc......

    FEATURES

    • Non use of needles and threads.
    • Production speed 5 times faster than standard quilting machine.
    • No problem on loose thread or broken needles or water - proof requirement as no needle holes (using water-proof material)
    • Good looking finish product; Holds better than standard thread and needle quilting.
    • Due to no needle holes no air into the fabric, better warming medium (eg. blanket, jacket., etc.).
    • Ultrasonic technology used on wide material (8" - 88") multi-layer, production break through.
    • Fully automatic or semi-automatic control panel function.
    • Special function on spreading work piece installed to avoid crampling of work materilal.
    • Applied original NTK transducer, frequency stabe and high output.

    SPECIFICATION

    MODEL NO.
    EGQ-6430
    EGQ-7630
    EGQ-8830
    MEASUREMENT
    L6070 X W2800 X H2450
    L6070 X W3100 X H2450
    L6070 X W3320 X H2450
    LAYER CAP.
    3
    3
    3
    WIDTH CAP.
    8-64"
    8-76"
    8+88"
    VAR. WORK SPEED
    0-5M/MIN
    REG. AIR PRESS.
    5KGS/c3¡ (5 HP COMPRESSOR)
    ELECT. SPEC.
    220V 3 Ø 24KW OR 380V 3 Ø 12KW
    NET WEIGHT
    2.2 (T)
    2.6(T)
    3.0(T)